Audi B5 S4 A4 Rear Diff Refresh - Powder Coat and Output Seals

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In this video I replace the output seals on my rear differential and take the leap into powder coating! This is my first experience with powder coating and I aim to improve on the next parts.

00:00 Intro
00:12 Disassembly
01:21 Remove old cover seal
02:15 Cleaning
03:05 Oven overview
04:35 Final part prep for powder coating
05:09 Powder coat gun from Eastwood
05:28 Powder coating booth details
05:58 Shooting the powder
06:22 Curing in the oven
07:00 Bearing outer race and seal installation (diff cover)
07:50 Seal removal / installation (diff case)
08:40 Thread chasing
09:07 Powder coating thoughts
09:47 Diff pre-assembly thoughts
11:00 Diff re-assembly
12:27 BEFORE / AFTER FLY BY
12:58 Outtakes

More info on my 2001 Audi S4 project:

Audizine build thread:


Audi B5 S4 Stage 3 K04 $10k+ Parts Haul - PB Garage Build-Off Challenge


Audi B5 S4 K04 Engine Assembly


B5 01E K04 Engine Pull and Build Specs:


Music:
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